Plastic Cap Assembly/Inspection Machine

Challenge: Engineer a machine solution that assembles and inspects plastic caps.

Solution: This machine consists of a rotary dial with a pair of bowl feeders, a pair of exit conveyors, and synchronous pick and place units. Operations required are divided into steps performed at separate stations which include loading the dial, a hi-pot test, sealing ring installation, sealing ring orientation vision inspection, short shot vision inspection, pin hole vision inspection, cap assembly, reject removal, and unloading good parts to the exit conveyor. This machine runs at 3600 parts per hour with an O.E.E over 90%.

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