Vision System Services - Inspection

Challenge: Design and build a system that visually inspects the threaded portion of a blow molded part.

Solution: The camera measures the diameter of the threads on the part, ensuring that the diameter is within the specified tolerances. Once the vision system completes its inspection, it signals the existing system robot which will then move the next part into place, so the inspection process can repeat. After all parts are inspected, the vision system sends the appropriate 24 VDC pass/fail signals to the existing system, and the stack lights. If any inspection fails, the vision system uses 24 VDC discrete outputs to specify which part failed its inspection. 

DDS supplied the inspection station complete with fixture, lighting, camera, lensing, electrical enclosure, and any needed push buttons, pilot lights, and stack lights. DDS also developed a camera program to inspect the parts as described above.

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